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· Autoclaved aerated concrete equipment
· Template|Side panels|Steam curing machine
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Beneficiation Production Line Equipment
 

Autoclaved aerated concrete equipment

    Up to now, aerated concrete products has developed for nearly one hundred years in foreign. It has became the pillar industy of the construction industy. China's introduction of the technology also nearly four decades of history.Its production technology and equipment have been more and more mature.As the aerated concrete products has a light unit weight,high-performance heat preservation,good sound-absorbing effect and there is a certain strength and processability,etc.,and the rich in raw materials,partcularly the use of fly ash as raw material, it can Comprehensive utilization of industrial waste, and controlling environmental pollution ,no destruction of arable land, but also to create a good social and economic benefits, is an alternative to the traditional solid clay brick bedding phase wall materials.Over the years by the strong support of the country brick policy, tax policy and environmental policy, aerated concrete products has become an important part of new building materials, and has broad market prospects.

    On the basis of the raw materials category, quality and major equipment process characteristics, aerated concrete can take a different process to produce. However, under normal circumstances, fly ash or silica sand and water into a slurry, adding the powdered lime, the amount of cement, gypsum and a foaming agent, injected into the mold box by stirring, static stopped foaming and curing, cut into variou specifications block or plate, steam curing car fed into the autoclaved kettle, to form porous lightweight aerated concrete products in the high-temperature saturated steam curing.


pouring worksho

Stir casting machine:
    Uses: This machine is mainly used for stir the slurry injected into the tank by a certain ratio, cement, lime, gypsum and aluminum paste suspended liquid ,so that uniform mixing adequate response, and promptly inject the mixed slurry into the mould frame. In the tank stirring intensity and time have a great impact on the quality of the aerated concrete.The structure features: This machine adopts propeller stirring, strong vortex is formed in the tank, destory the coated of the lime particles so as to achieve a fully mixed.The liftable casting arm adjusted the height with the casting process, to prevent splashing.

    The machine can be made according to the process requirements for fixed and mobile. Fixed and sub-floor and hanging, users can meet a variety of requirements.


The main technical parameters of the mobile casting machine


Tank volume

Spindle speed

Speed of rotation

Gauge

Weight

4m3

572r/min

28m/min

1350mm

4200kg



Automatic spreader: double hook and double girder crane supporting for Stripping, lifting, body, etc.. Structure using hydraulic thrusters, four hooks and close them automatically.
Finished automatic fixture: supporting the crane or forklift without manual filling block automatically pick up the finished stacking or loading.
Pulping tank: preparation of the slurry.
Volume: 6m3 Mixing motor power: 5.5KW stirring speed: 41 rpm / min.
Slurry mixing tank: storing slurry to prevent slurry precipitation, adjust the concentration of slurry ready for pouring.
Specifications: Volume: 20m3 Mixing motor power: 7.5kw volume: 8m3 stirring motor power: 5.5kw
The car ferry: transfer molds and finished products.
Ferry speed: 2.28m / min carts gauge: 3400mm
Mold torque: 600mm Motor power: 4kw
Aluminum powder mixing tank: blade high-speed operation, the aluminum powder mixed with water fully prepare for the ingredients.
Other equipment:
    (1) lime, cement measuring tank;
    (2) slurry metering tank;
    (3) screw conveyor and other equipment and technology supporting the production.
    Silo, non-standard components, such as: factory fabrication and installation for the user according to the process arrange site.


The mold box
: sub-activities and overall two forms, side double hollow from the insulation, medial plate optional 10mm thick steel plate welded steel, to prevent deformation and extend the life cycle.
Mold base plate: the four sides of the selection [14b-channel welded into a rectangular structure, capped with a 10mm thick steel plate to strengthen steel, to prevent deformation damage body. Specifications and corresponds to the size of the mold frame.
The steam curing car: selection of 14b-shaped channel steel welded and mold base plate, modular frame supporting a combination of uses. Tread: 600mm or 730mm.

number

Specification
(m)

Maximum design pressure (Mpa)

Working pressure
(Mpa)

Design temperature
(℃)

Operating Temperature
(℃)

Working medium

Device dimensions
(m)

1

Ф2×21

1.4

1.3

198.34

194.13

Saturated vapor

22.12×2.6×2.973

2

Ф2×27

1.6

1.5

200

197

Saturated vapor

28.12×2.6×3.211

3

Ф2×30

1.6

1.5

200

197

Saturated vapor

31.12×2.83×3.211


20,000 m3 / year aerated concrete process equipment for List

name

Specifications and model

Quantity

Blender

4.2m3

1 set

Stir pouring cart

4.2m3

1 set

Mold frame

3.95m×1.25m

5

Mold bottom

4.10m×1.44m

10

Steam curing cart

3.00m×1.20m

5 set

Single-beam single hook lane

Q=5T

1 set

Spreader

Dedicated

1


Column strut

Dedicated

20 pieces

Ball Mill

φ900×2100mm

1 set

Autoclave

φ2×21m

1 set

Steam boiler

4t/h 1.6mpa

1 set

Drive

The single beam 5T double speed double hook

1 set

Drive

The single beam 5T single hook

1 set


50,000 m3 / year plus steam concrete main process equipment for List

50,000 m3 / year plus steam concrete main process equipment for List


name

Specifications and model

Quantity

Blender

4.2m3

1 set

Stir pouring cart

4.2m3

1 set

Mold frame

3.95m×1.25m

10

Mold bottom

4.10m×1.44m

50

Steam curing cart

3.00m×1.20m

30 set

Single-beam double hook dual-speed traffic

Q=5T

1 set

Single-beam single hook lane

Q=5T

1 set

Spreader

Dedicated

2

Column strut

Dedicated

120

Autoclave

φ2×21m

3

Bucket elevator

D250型

1 set

Ball Mill

φ1200×4500mm

1 set

Steam boiler

4t/h 1.6mpa

1 set

Mobile

3T

3 set

Cutting machine

XJQ-A-3.9×1.2×0.6m

1 set

Aluminum powder

0.04m3

1 set

Bucket

Dedicated

1 set


100,000 m3 / year plus steam concrete main process equipment for List


name

Specifications and model

Quantity

Blender

4.2m3

1 set

Stir

4.2m3

1 set

Mold frame

3.95m×1.25m

30

Mold bottom

4.10m×1.44m

100

Steam curing

3.00m×1.20m

50 set

Single-beam double hook dual-speed traffic

Q=5T

1 set

Single-beam single hook lane

Q=5T

1 set

Spreader

Dedicated

2

Column strut

Dedicated

200

Autoclave

φ2×21m

6

Bucket elevator

D250

1 set

Ball Mill

φ1200×4500mm

1 set

Steam boiler

8t/h 1.6mpa

1 set

Mobile

3T

6 set

Cutting machine

XJQ-A-4.2×1.2×0.6m

1 set

Aluminum powder

0.04m3

1 set

Bucket

Dedicated

1 set

Slurry

20m3

2

Pulp and

6m3

1

Silo

60m3

2

Crusher

250×400

1 set

Measuring tank

2m3

2

 
 
Copyright: Henan Gongyi Fuwei Heavy Industry Machinery Factory
Tel:+86-13592531525  Fax:+86-371-64362222  Contact: Mr.Fu
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